Fenner Gear CouplingFenner Gear Coupling

Fenner gear coupling manufacturer in Mumbai India. comprises two hubs with crowned exterior teeth and two outer sleeves with internal spur teeth. The gear hubs and outer sleeves are manufactured from carbon steel and hardened to the required degree. They are manufactured with tight tolerances to provide correct gear meshing and interchangeability.

 

 

Size

Max. Speed RPM Torque Rating

ү·m       Nm

Bore Dia

(„)

Max.        Min.

 

 

A

 

 

B

D¡meµ\¡。µ\(„)

C           D

 

 

E

 

 

J

 

Gap

(„)

 

Cplg

M$(ү)

Lube wt (ү)
10GDE 8,000 116 1,140 50 13 116 89 43 69 84 39 3 5 0.04
15GDE 6,500 239 2,350 65 20 152 101 49 86 105 48 3 9 0.07
20GDE 5,600 435 4,270 78 26 178 127 62 105 126 59 3 16 0.11
25GDE 5,000 761 7,470 98 32 213 159 77 131 155 72 5 27 0.23
30GDE 4,400 1,233 12,100 111 39 240 187 91 152 180 84 5 41 0.36
35GDE 3,900 1,886 18,500 134 51 279 218 106 178 211 98 6 66 0.54
40GDE 3,600 3,120 30,600 160 64 318 248 121 210 245 111 6 97 0.91
45GDE 3,200 4,282 42,000 183 77 346 278 135 235 274 123 8 123 1.04
50GDE 2,900 5,771 56,600 200 89 389 314 153 254 306 141 8 178 1.77
55GDE 2,650 7,545 74,000 220 102 425 344 168 279 334 158 8 233 2.22
60GDE 2,450 9,218 90,400 244 115 457 384 188 305 366 169 8 291 3.18
70GDE 2,150 13,766 135,000 289 127 527 451.5 221 355 425 196 9.5 445 4.35

What is Gear Coupling?

When used as a mechanical connector the gear coupling joins two rotating shafts to transmit torque through its capacity to handle minor misalignment. A gear coupling functions by connecting hubs that have external teeth which match the internal teeth from a sleeve for secure movement. The gear coupling design delivers high torque capabilities together with misalignment features which enables their usage across numerous heavy-duty applications across different industrial sectors. The demanding environments benefit from Fenner Gear Coupling because it delivers superior performance while maintaining extended durability.

How Does Gear Coupling Works?

The operation of gear coupling occurs when the teeth from the coupling hubs merge with those of the sleeve. The sleeve includes interior grooves which receive teeth from external surfaces of the two hubs. The rotating shaft depends on the hub teeth to reach the sleeve which distributes torque to the connected shaft. Secure and efficient power transmission flows through a gear-to-gear connection that supports angular, radial, and axial misalignment between shafts. Fenner Gear Couplings achieve their purpose of effective power transmission in different industrial setups due to their precise engineering design.

Why Should We Grease Gear Coupling?

Gear coupling performance relies on proper maintenance because lubrication reduces mechanical loss while extending component lifespan. Proper application of lubrication helps avoid excessive heat development while shielding gear teeth from detrimental metal-to-metal rubbing. The grease absorbs shock loads and deals with vibrations so that coupling failure happens earlier than expected. The lifespan of a coupling extends while its performance becomes better and it maintains dependable operation when properly greased. The correct selection of grease becomes essential for high-load environments where breakdowns need to be avoided and operational efficiency must be maintained.

Why Gear Coupling is used?

Gear couplings serve numerous industrial requirements because they transmit large torques across heavy machinery systems. The design makes these couplings optimal when precise alignment cannot be achieved as well as when regular misalignment occurs. The resilient gear coupling construction enables its extensive implementation within mining operations together with steel manufacturing sectors and pumps and compressors systems. New Zealand-based Fenner Gear Coupling develops power connections which stand out for their reliable performance during tough operational conditions. The gear coupling system provides robust torque transmission and accepts dimensional mismatch because of its design making it perfect for industrial use to deliver power consistently without causing mechanical system damage.

Applications:

  • For heavy loads.
  • For high-speed operation.
  • For rotation rates below 100 rpm requiring strong torque.
  • For rotation with sliding operation.
  • When the distance between shafts is large and connected with a spacer.
  • Not suitable for low horsepower applications.

 

 

 





    HUBS :
    The teeth of Gear Hubs are crowned and are generated by involute system. The amount of crowning and backlash values
    are so chosen as to ensure the best results in torque transmission, greater flexibility and smooth operations.

    SLEEVES :
    The internal teeth of the sleeves are generated to ensure correct profile. The coupling sleeves are joined together with hightensile steel bolts (class 8.8 IS : 1367) fitted using a gasket in between them.

    ‘O’RINGS :
    The setting of special ‘O’ Rings at the ends of coupling hubs prevents leakage oflubricants and entry of dust. The ‘O’ rings can also withstand high degree of temperature upto 120 C.

     

    SEAL CARRIERS :
    Seal carriers have been provided for sizes from FGC 11 to FGC 19 facilitate inspection and replacement of ‘O’ rings without disturbing the alignment.

    POWERRATINGS :
    The normal power ratings are given in the Table. For selection of the correct size of couplings, proper service factor depending on the type of machines and the peak load should be considered.

    SERVICE FACTOR:
    Generally, for medium duty use a service factor of 1.5. For heavy duty use a factor of 2 and for extra heavy duty a factor of 3 should be used. For special applications please contact MSB with full details.

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